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Why do we use High-Vis Sweep in drilling operation?

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In oil and gas industry, a specialized drilling fluid known as high-vis sweep is often used and its primary purpose is to optimize hole cleaning and remove cuttings from the wellbore. What distinguishes this fluid is its heightened viscosity, a quality achieved by incorporating polymers or other additives into the base drilling fluid. This augmented viscosity empowers the sweep fluid to transport cuttings up the annulus out of the well.

High-vis sweeps are particularly useful in directional and horizontal wells, where cuttings tend to settle at the low side of the wellbore due to gravity. The higher viscosity of the sweep fluid helps to resuspend these cuttings and prevent them from accumulating, which can lead to various drilling problems, such as stuck pipe and reduced drilling efficiency.

Here’s a concise overview of the principal characteristics and applications of high-vis sweeps in drilling operations:

High Vis Sweep Characteristics:

  1. High viscosity: Typically ranges between 100 to 200 seconds on a Marsh funnel.
  2. Increased shear rate: Facilitates the maintenance of viscosity even under high flow rates.
  3. Higher mud weight: May slightly exceed that of the base drilling fluid.

Applications:

  1. Cleaning the wellbore: Effectively removes cuttings and debris from the annulus.
  2. Preventing stuck pipe: Averts the accumulation of cuttings, reducing friction.
  3. Enhancing drilling efficiency: Improves hole cleaning and reduces drilling time.

In addition to these primary functions, high-vis sweeps can also be harnessed to:

  • Control fluid loss: The elevated viscosity aids in sealing micro-fractures in the wellbore.
  • Improve wellbore stability: The increased mud weight offers enhanced support to the wellbore.
  • Enhance mud properties: The additives augmenting viscosity can also positively impact other mud properties, such as gel strength and lubricity.

In the grand scheme of things, high-vis sweeps emerge as pivotal players in upholding efficient and successful drilling operations within the oil and gas industry. Their efficacy in thorough wellbore cleaning, stuck pipe prevention, and drilling efficiency enhancement positions them as invaluable tools for drilling professionals. The two images below show results before arrival of High-Vis Sweep and during High-Vis Sweep on a shale shaker. It can be seen that High-vis sweep bring a lot of cutting in comparison to the baseline performance.

<p>The post Why do we use High-Vis Sweep in drilling operation? first appeared on Drilling Formulas and Drilling Calculations.</p>


Drilling Formulas Spread Sheet V1.7 – Free Download

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Drilling Formulas Spread Sheet V1.7 is the latest version of Drilling Formula Spread Sheet. There are few new cement plug formulas and all formulas are unlocked so you can apply the formulas for your work. The formulas in this spreadsheet are as follows;

Applied Drilling Formulas

Drill Collar Weight
Effective Mud Density
Equivalent Circulating Density (ECD) Using Yield Point for MW less than or equal to 13 ppg
Equivalent Circulating Density (ECD) Using Yield Point for MW more than 13 ppg
Lag time
Light weight spot fill to balance formation pressure
Loss of hydrostatic pressure due to filling water into annulus in case of lost return
Margin of Over Pull (MOP)
Maximum ROP Before Fracturing Formation
Pipe Elongation Due to Temperature
Pressure required to break circulation
Pump out (both duplex and triplex pump)
Pump Pressure and Pump Stroke Relationship
Stuck Pipe Calculation
Ton Miles Calculation
Volume Gain from Slug
Volume of Cutting Generated While Drilling

Basic Drilling Formulas

Accumulator Capacity
Amount of cuttings drilled per foot of hole drilled
Annular Capacity
Annular Velocity (AV)
Buoyancy Factor (BF)
Buoyancy Factor (BF) with different fluid weight inside and outside
Buoyed Weight of Tubular With Different Fluid Weight Outside and Inside
Buoyed Weight of Tubular With Fluid in Pipe
Buoyed Weight of Tubular Without Fluid in Close Ended Pipe (Empty Pipe)
Closed-Ended Pipe Displacement
Convert Temperature Unit
Converting Pressure into Mud Weight
Coring Cost Per Footage Recovered
Depth of washout
D-Exponent and D-Exponent Corrected
Displacement of plain pipe such as casing, tubing, etc.
Drilling Cost Per Foot
Equivalent Circulating Density (ECD)
Formation Integrity Test (FIT)
Formation Temperature
How many feet of drill pipe pulled to lose certain amount of hydrostatic pressure (psi)
Hydrostatic Pressure (HP)
Hydrostatic Pressure (HP) Decrease When POOH
Inner Capacity of open hole, inside cylindrical objects
Leak Off Test (LOT)
Open-Ended Pipe Displacement
Pressure Acting Against Tubular
Pressure and Force
Pressure Gradient
Slug Calculation
Specific Gravity (SG)
Total Bit Revolution in Mud Motor

Directional Drilling Calculation

Directional Survey – Angle Averaging Method
Directional Survey – Radius of Curvature Method
Directional Survey – Balanced Tangential Method
Directional Survey – Minimum Curvature Method
Directional Survey – Tangential Method
Dogleg Severity Calculation based on Radius of Curvature Method
Dogleg Severity Calculation based on Tangential Method

Drilling Fluid Formulas

Bulk Density of Cuttings by using Mud Balance
Decrease oil water ratio
Determine oil water ratio from a retort analysis
Determine the density of oil/water mixture
Dilution to control LGS
Increase mud weight by adding Barite
Increase mud weight by adding Calcium Carbonate
Increase mud weight by adding Hematite
Increase oil water ratio
Mixing Fluids of Different Densities with Pit Space Limitation
Mixing Fluids of Different Densities without Pit Space Limitation
Plastic Viscosity (PV) and Yield Point (YP) from mud test
Reduce mud weight by dilution
Solid Density From Retort Analysis

Engineering Formulas

Annular Pressure Loss
Critical RPM
Calculate Equivalent Circulating Density with Engineering Formula
Bottom Hole Pressure from Wellhead Pressure in a Dry Gas Well

Hydraulic Formulas

Bi Nozzle Velocity
Bit Aggressiveness
Bit Hydraulic Horsepower
Bit Hydraulic Horsepower Per Area of Dril Bit (HSI)
Critical Flow Rate
Cross Flow Velocity Under a Drilling Bit
Cutting Carrying Index
Cutting Slip Velocity Method#1
Cutting Slip Velocity Method#2
Effective Viscosity
Hydraulic Horse Power (HPP)
Impact Force of Jet Nozzles on Bottom Hole
Mechanical Specific Energy
Minimum Flow Rate PDC bit
Optimum Flow Rate for basic system
Power Law Constant
Pressure Drop Across Bit
Pressure Loss Annulus
Pressure Loss Annulus With Tool Joint Correction
Pressure Loss Drillstring
Pressure Loss Drillstring With Tool Joint Correction
Pressure Loss in Surface Equipment
Reynold Number
Surge and Swab Pressure Method#1
Surge and Swab Pressure Method#2
Total Flow Area Table

Well Control Formulas

Actual gas migration rate in a shut in well
Adjusted maximum allowable shut-in casing pressure for new mud weight
Average Fluid Density
Bottle Capacity Required in Accumulator
Brine Weight with Temperature Correction
Calculate Influx Height
Drill Pipe Pressure Schedule (Wait and Weight)
Estimate gas migration rate with an empirical equation
Estimate type of influx
Final Circulating Pressure (FCP)
Formation Fracture Pressure
Formation pressure from kick analysis
Hydrostatic Pressure Gained per Volume Lubricated into A Well
Hydrostatic Pressure Loss Due to Gas Cut Mud
Initial Circulating Pressure (ICP)
Initial Hydrostatic Pressure
Kill Weight Mud
Maximum formation pressure (FP)
Maximum influx height
Maximum Initial Shut-In Casing Pressure (MISICP)
Maximum pit gain from gas kick in water based mud
Maximum Surface Pressure from Gas Influx in Water Based Mud
Maximum surface pressure from kick tolerance information
Mud Weight from API Gravity
New Pressure Loss With New Mud (psi)
New Pump Pressure With New Strokes (psi)
Overbalance Due to Peforming Lubricate and Bleed
Riser Margin
Trip margin
Kick tolerance factor (KTF)
Kick Intensity
Maximum Kick Intensity
Increase in Casing Pressure due to Kick Penetration
Lube Increment
Mud Increment
Time To Penetrate Kick
Bullheading Pressure Schedule from End of Tubing to Top of Perforation (psi per required strokes)
Bullheading Pressure Schedule From Surface to End of Tubing (psi per required strokes)
Bullheading Volume
Maximum End of Tubing Surface Pressure When KWM at End of Tubing
Maximum Final Surface Tubing Pressure when KWM at Perforation
Maximum Initial Surface Pressue
Balance Point of Filled Pipe (Snubbing)
Balance Point of Unfilled Closed-End Pipe (Snubbing)
Effective Area of Snubbing Jacks
Maximum Down Force on Jacks
Snub Force

Drill String

Tensile Capacity of Drill String

Cementing

Balance Cement Plug Above Retainer
Squeeze Below Retainer and Balance Cement Plug Above Retainer
Balance Cement Plug Inside Casing and Above Cement Retainer
Open Hole Kick off Plug with Stringer in the old casing stump
Open Hole Kick off Plug with Stringer NOT in the old casing stump
Surface Kick off Plug with Stringer in the old casing stump

Download the file here ->  Drilling-formulas-Calculation-sheet-Version-1.7

<p>The post Drilling Formulas Spread Sheet V1.7 – Free Download first appeared on Drilling Formulas and Drilling Calculations.</p>

What are Surface Controlled Subsurface Safety Valves (SCSSV)?

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Surface Controlled Subsurface Safety Valves (SCSSV) are a critical component of well completions, preventing uncontrolled flow in the case of catastrophic damage to wellhead equipment. SCSSV’s are strategically positioned within the tubing string beneath the surface, or mudline in offshore scenarios. Their primary function is to automatically close and secure the well in the event of a catastrophic incident at the surface that poses a risk of severe damage or loss to the wellhead. These valves are governed by a slender steel control line, running externally from the surface down to the valve. In the unfortunate scenario where the wellhead sustains significant damage, leading to the rupture of the control line, the resulting loss of pressure prompts the valve to close, effectively sealing off the tubing. The image below show the actual SCSSV prepared for completion string.

Certainly! Here's a rewritten version of the article: Surface Controlled Subsurface Safety Valves (SCSSV)


Certainly! Here’s a rewritten version of the article:
Surface Controlled Subsurface Safety Valves (SCSSV)

There are primarily 2 designs for these valves: wireline retrievable and  tubing retrievable. Wireline retrievable valves offer the advantage of extracting and servicing or replacing the major components of the valve (excluding the body) without the need to pull the entire tubing string from the well. On the other hand, the tubing retrievable model necessitates the removal of the tubing string from the well to gain access to the valve. These valves, often referred to as “flapper type,” can be secured in the open position using wireline tools. This facilitates access to the tubing string beneath the valve, enabling additional wireline operations as needed.

Surface Controlled Subsurface Safety Valves (SCSSV) can be called in different names ie Tubing Retrievable Valve (TRSV), Down Hole Safety Valve (DHSV), Sub Surface Safety Valve (SSSV). If you see these names, they are  (SCSSV).

References

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.
Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.
Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

<p>The post What are Surface Controlled Subsurface Safety Valves (SCSSV)? first appeared on Drilling Formulas and Drilling Calculations.</p>

What are differences between Back Pressure Valve (BPV) and Two-Way Check Valve (TWCV)?

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Learn key differences between Back Pressure Valve (BPV) and Two-Way Check Valve (TWCV) so you can choose the right one for a particular operation.

Back Pressure Valve (BPV)

A Back Pressure Valve (BPV), also known as a tubing plug, typically functions as a one-way check valve and is placed in a specially machined profile within the tubing hanger or plug bushing. Its purpose is to block the passage of fluids and gases through the hanger while still permitting the injection of fluid into the tubing string. These valves are deployed in the well to facilitate the removal of the production tree, enable the initial connection of the Blowout Preventer (BOP) stack, support the installation of the tree during the nippling down of the BOP stack, and during heavy lifts over the wellhead.

Back Pressure Valve (BPV)

Back Pressure Valve (BPV)

Two Way Check Valve (TWCV)

A two-way check valve serves as a back pressure valve, designed to provide a seal in both directions. It is employed for testing Blowout Preventers (BOPS) and the tree during the initial connection. This valve can be threaded and seated into the tubing hanger. Alternatively, it may be of a profile type and installed by wireline into a landing nipple with a matching profile.

With Two-way check valve, it limits circulating capability, so it is not normally used in live wells which possibly have a chance for circulation down the string. Additionally, it will not hold pressure at very low pressure since its mechanism inside a two-way check valve need to have pressure to push it to seal the pressure.

Two Way Check Valve (TWCV)

Two Way Check Valve (TWCV)

The table below show the comparison between Back Pressure Valve (BPV) and Two Way Check Valve (TWCV).

Objectives Back Pressure Valve (BPV) Two Way Check Valve (TWCV)
Install before landing tubing hanger Yes ✅ No❌
Install before removal of production tree Yes ✅ No❌
Install before testing BOP No❌ Yes ✅
Install before testing Xmas tree No❌ Yes ✅
Well required circulation or injection Yes ✅ No❌
Hold pressure both direction No❌ Yes ✅
Hold pressure only one direction Yes✅ No❌

References

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.
Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.
Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

<p>The post What are differences between Back Pressure Valve (BPV) and Two-Way Check Valve (TWCV)? first appeared on Drilling Formulas and Drilling Calculations.</p>

What is a choke in well control?

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A choke is a special valve used in well control situation and its primary purpose is to generate back pressure in a well, effectively increasing bottomhole pressure to manage formation flow during the removal of an influx. Chokes come in two types: positive or non-positive sealing, with adjustable features necessary for well control applications, as opposed to fixed chokes used in production or testing. These components are offered in various sizes and pressure ranges, and adjustable chokes can be either manually operated or hydraulically controlled from a remote console.

There are two main categories of chokes: manual chokes and hydraulic chokes.

Manual Chokes:

Operated by hand using a handwheel, manual chokes are not the primary choice for well control operations. The manual adjustment process is less effective for controlling pressure in the wellbore during circulation.

Manual Chokes

Manual Chokes

Hydraulic Chokes:

Hydraulic chokes provide easy adjustment and enable precise remote regulation of choke pressure. A notable feature of most hydraulic remote chokes is their placement in the choke manifold, while control occurs remotely from a panel displaying casing and drill string pressures.

Hydraulic Choke

Hydraulic Choke

In scenarios with multiple chokes, the manifold design should facilitate the isolation and repair of one choke while another remains active. Additionally, it is crucial to have spare parts for the chokes readily available at the rig site.

References 

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.

Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.

Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

Grace, R. and Cudd, B. (1994). Advanced blowout & well control. 1st ed. Houston: Gulf Publishing Company.

Watson, D., Brittenham, T. and Moore, P. (2003). Advanced well control. 1st ed. Richardson, Tex.: Society of Petroleum Engineers.

 

<p>The post What is a choke in well control? first appeared on Drilling Formulas and Drilling Calculations.</p>

What is Valve Removal Plug (VR plug) for Wellhead?

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The Valve Removal Plug (VR Plug) is a specialized one-way check valve designed for threaded installation through an outlet valve on a casing head, casing spool, or tubing spool into a female thread in the outlet. This configuration effectively isolates the valve from pressure, enabling the convenient removal of the outlet valve for repair or replacement. After the necessary maintenance, the valve can be reinstalled, and the VR Plug can then be removed. It is important to note that VR Plugs are intended for short-term use and should not be considered a permanent substitute for wellhead valves. The image below is a VR plug.

Most newly installed wellheads are equipped with machined threads in the outlets to facilitate the installation of a VR Plug. However, it’s worth noting that many older wellheads may not be configured to accommodate the use of a VR Plug.

References 

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.

Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.

Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

<p>The post What is Valve Removal Plug (VR plug) for Wellhead? first appeared on Drilling Formulas and Drilling Calculations.</p>

What is a trip tank and its roles for drilling operation?

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A trip tank serves as a compact, calibrated tank typically holding between 20 to 50 barrels, employed in drilling operations to monitor the flow of drilling fluid into and out of the wellbore whether pulling out (tripping out) or running in (tripping in) drill pipe or any tubular in the hole.

As each section of pipe is pulled out, the resulting void must be filled with drilling mud equivalent to the removed steel volume. This process, known as “pulling dry,” prevents a decrease in hydrostatic pressure, which can lead to unwanted wellbore events. The volume of mud pumped in is meticulously recorded on a trip sheet.

Trip tanks help detect potential kicks (inflow of formation fluids) by comparing the actual mud volume pumped in with the calculated displacement volume. If the actual volume is significantly lower, it suggests the well is swabbing and fluids are entering, a key indicator of a potential kick. Conversely, while running pipe in, any excess mud displaced should equal the steel displacement. The image below shows the typical trip tank diagram.

Trip tanks come in various configurations, but all prioritize accurate volume monitoring. The typical design is tall and narrow, allowing for easier detection of even slight changes in fluid level. This ensures precise measurement of fluid gain or loss within the wellbore.

The ability to continuously fill the hole and simultaneously capture returns in the trip tank is highly beneficial. This eliminates the need for constant driller attention, reducing the risk of hydrostatic pressure fluctuations. Comparing the actual trip tank volume changes with the calculated displacement volumes helps identify discrepancies and ensures the well is receiving the appropriate amount of mud. Trip tanks can also be utilized for dedicated wellbore monitoring. By diverting wellbore returns to the tank, even small fluid gains or losses can be identified, providing valuable information during flow checks and other critical operations. The image below shows the actual trip tank on the rig.

Trip Tank

Trip Tank

Rigorous maintenance of trip tanks is essential. Regular cleaning prevents solids buildup, while inspections ensure proper valve and pump functionality. Additionally, floats and instrumentation require calibration at specified intervals to maintain accuracy.

For even greater accuracy, especially during stripping operations, a separate tank with a smaller capacity (3-4 barrels) can be used. This “strip tank” allows for precise measurement of small fluid volumes before transferring them to the main trip tank for cumulative volume analysis.

Conclusion:

Trip tanks are indispensable tools in drilling operations, ensuring accurate wellbore pressure maintenance, kick detection, and overall wellbore status. By prioritizing reliability, accuracy, and meticulous maintenance, these vital pieces of equipment contribute significantly to a safe and efficient drilling process.

References 

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.

Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.

Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

Grace, R. and Cudd, B. (1994). Advanced blowout & well control. 1st ed. Houston: Gulf Publishing Company.

Watson, D., Brittenham, T. and Moore, P. (2003). Advanced well control. 1st ed. Richardson, Tex.: Society of Petroleum Engineers.

<p>The post What is a trip tank and its roles for drilling operation? first appeared on Drilling Formulas and Drilling Calculations.</p>

Understanding Drill Pipe Float Valve: Functionality, Types, and Benefits

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A drill pipe float valve, also recognized as a non-return valve, is a specialized valve installed in the bottom hole assembly (BHA) and its primary function is to serve as a check valve, permitting the downward flow of drilling mud through the drill string but preventing any unwanted fluid from flowing back up into the drill string.

Key advantages of float valves

  • Provide immediate shut-off against high or low back pressure and prevent fluid flow through the drill string.
  • Prevent cuttings from entering the drill string, thus reducing the likelihood of pulling a wet string.

Disadvantages of float valves

  • Require filling up pipe while tripping in hole
  • Unable to perform reverse circulation

Types of Drill Pipe Float Valves:

  • Plunger Type: The most prevalent type, featuring a plunger that seals against a seat to prevent reverse flow.

  • Flapper Type: Utilizes a flapper resting on a seat to obstruct reverse flow.

Ported or Non-Ported Float Valve

A ported float valve features a small hole in its center, offering two significant advantages. Firstly, it enables the monitoring of drill pipe pressure post-well shut-in. Secondly, it helps minimize the risk of downhole fracture during well pack-off, as excess pressure can be released through the ported float. However, a drawback is that some influx may enter the drill string.

In contrast, a non-ported float valve completely seals the interior of the drill string, preventing communication unless the float is disturbed. The primary advantage is the prevention of influx into the string. Nevertheless, it comes with two drawbacks: 1) the need to pump the float to observe shut-in drill pipe pressure, and 2) the absence of a method to release downhole pressure in the event of wellbore pack-off. This limitation arises because, when surface pressure is reduced to zero and the float valve is closed, pressure becomes trapped between the pack-off and the string without a means of release.

References 

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.

Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.

Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

Grace, R. and Cudd, B. (1994). Advanced blowout & well control. 1st ed. Houston: Gulf Publishing Company.

Watson, D., Brittenham, T. and Moore, P. (2003). Advanced well control. 1st ed. Richardson, Tex.: Society of Petroleum Engineers.

<p>The post Understanding Drill Pipe Float Valve: Functionality, Types, and Benefits first appeared on Drilling Formulas and Drilling Calculations.</p>


Jack Up Rig for Oil Well Drilling: Let’s Get More Understanding about This Drilling Rig for Offshore Drilling

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A jack up rig is a mobile offshore drilling platform commonly used for oil and gas exploration and production in shallow waters. It’s a versatile and efficient platform that offers several advantages over other types of drilling rigs.

Component of a Jack-Up Rig:

Barge or Hull: The primary structure of the rig contains machinery space, generators, mud pits, mud pumps, other drilling equipment, and crew living quarters.

Legs: Typically, three or four retractable legs that can be lowered to the seabed, enabling the rig to be elevated above the mean seal level.

Jacking System: Utilizing hydraulic jacks or electric motors, this system raises and lowers the rig’s legs as needed.

Drilling Equipment: This consists of the derrick, drawworks, mud pumps, and other essential tools for drilling oil and gas wells.

Cantilever: An extended platform over the water that facilitates drilling over the production platform or drilling in the open water location for exploration wells.

Advantages of a jack up rig are as follows;

Mobile: Easily transportable from one location to another.

Stable: Offers a reliable platform for drilling operations in shallow waters.

Self-Contained: Operates independently for extended periods without shore support.

Cost-Effective: Relative cost-efficiency compared to other offshore drilling rigs.

Disadvantages of a jack up rig are as follows;

Limited Water Depth: Operational up to approximately 400 feet of water depth.

Weather-Sensitive: Susceptible to the influence of strong winds and waves.

Environmental Impact:  The jacking process may disturb the seabed and marine life.

Exploring Jack-Up Rigs: Additional Facts:

The first jack-up rig was built in 1954! It was a significant milestone in offshore drilling, marking the beginning of a new era of mobility and efficiency for shallow-water operations.

There are a couple of different contenders for the exact title of the “first”:

  • DeLong Rig No. 1: Built by J.H. DeLong in 1954, this rig is often credited as the first true jack-up, with three retractable legs and a jacking system that allowed it to operate in water depths up to 15 feet.
  • McDermott No. 1: Developed by a joint venture between DeLong and McDermott in 1954, this rig also laid claim to the title of “first,” showcasing a similar jacking system and leg design as DeLong Rig No. 1.

The world’s largest jack-up rig is Maersk Invincible: This rig, built by DSME in South Korea and delivered to Maersk Drilling in 2016, has legs measuring 206.8 meters (678 feet) long, making it the rig with the longest legs in the world. It’s designed for year-round operation in the North Sea, in water depths up to 150 meters.

Maersk Invincible

Maersk Invincible

Beyond oil and gas, jack-up rigs find utility in wind farm construction and offshore platform maintenance.

Conclusion:

Jack-up rigs emerge as curtail offshore rigs in the realm of oil and gas exploration within shallow water area. Their mobility, stability, self-sufficiency, and cost-effectiveness underscore their value, despite limitations related to water depth and susceptibility to weather conditions. In addition to their primary role in hydrocarbon exploration and production, these versatile rigs continue to contribute to diverse applications, shaping the landscape of offshore engineering.

<p>The post Jack Up Rig for Oil Well Drilling: Let’s Get More Understanding about This Drilling Rig for Offshore Drilling first appeared on Drilling Formulas and Drilling Calculations.</p>

What is Electrical Stability (ES) in Drilling Fluid?

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The Electrical Stability (ES) of drilling fluids holds significant importance in gauging the strength of emulsions. This property is indicative of the fluid’s emulsion stability and its ability to wet oil. Essentially, ES measures the fluid’s resistance to conducting electricity, with higher values denoting a more robust emulsion that resists separation between oil and water components. This stability is paramount for achieving optimal drilling performance and safeguarding the wellbore.

Mechanism of Electrical Stability: Visualize drilling fluid as a blend of minuscule water droplets dispersed in an oil base, enveloped by emulsifiers that stabilize the mixture. When an electric current is applied, attempting to flow through the conductive water phase, emulsifiers act as a barrier, impeding the flow and necessitating an increased voltage for current to pass. The voltage required, measured in volts, becomes the recorded ES value.

Methods of Testing Electrical Stability: There are two primary approaches to assessing electrical stability:

  1. Electrical Stability Tester (EST): This instrument utilizes a pair of electrodes immersed in the fluid, gradually increasing the voltage until current flow commences. The voltage at this point is recorded as the ES value. The ES tester is shown below.
  2. Dielectric Constant Meter: This measures the fluid’s capacity to store electrical energy, indirectly reflecting its emulsion stability.

Factors Influencing ES: Several factors influence electrical stability, including:

  • Oil/Water Ratio: Higher oil content typically results in elevated ES.
  • Emulsifier Concentration: The proper selection and dosage of emulsifiers are crucial for maintaining ES.
  • Temperature and Pressure: Increased temperatures and pressures can diminish ES.
  • Contaminants: Impurities like salts and minerals can impact ES.

Significance of Electrical Stability: The importance of electrical stability is underscored by its contributions to various aspects of drilling operations:

  • Wellbore Stability: A stable emulsion prevents water leakage into the formation, preserving wellbore integrity.
  • Lubrication: The oil-wetting ability of emulsifiers minimizes friction between the drill string and formation, enhancing drilling efficiency.
  • Corrosion Control: The oil coating on formations and downhole equipment serves as a protective barrier against corrosion.
  • Solids Control: A stable emulsion aids in suspending and removing drilled cuttings from the wellbore.

References

Andy Philips, 2012. So You Want to be a Mud Engineer: An Introduction to Drilling Fluids Technology. Edition. CreateSpace Independent Publishing Platform.

Bourgoyne, A.T. (1986) Applied drilling engineering. Richardson, TX: Society of Petroleum Engineers.

Mitchell, R.F., Miska, S.Z. and Aadnoy, B.S. (2012) Fundamentals of drilling engineering. Richardson, TX: Society of Petroleum Engineers.

Ryen Caenn, 2011. Composition and Properties of Drilling and Completion Fluids, Sixth Edition. 6 Edition. Gulf Professional Publishing.

<p>The post What is Electrical Stability (ES) in Drilling Fluid? first appeared on Drilling Formulas and Drilling Calculations.</p>

What is a pulsation dampener in a mud pump?

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A pulsation dampener in a mud pump, also referred to as a pulsation stabilizer, accumulator, or surge suppressor, holds a pivotal role within the realm of mud pumps. Its essential purpose lies in the regulation and minimization of pulsations or pressure and flow fluctuations arising naturally from the reciprocating movement of the pump.

Pulsation Dampener

Pulsation Dampener

Here’s a breakdown of its functionality:

  1. Pulsation Generation: When the pistons of the mud pump execute their back-and-forth motion, they induce pressure pulses within the mud coursing through the pump. These pulses can be substantial, potentially causing several issues downstream.
  2. Dampening Action: The pulsation dampener functions akin to a shock absorber. Typically composed of a flexible bladder or diaphragm filled with a compressible fluid, often nitrogen, and a pre-charged gas chamber, the dampener reacts when a pressure pulse impacts it. The bladder expands, absorbing the surplus flow and pressure.
  3. Smoother Flow: As the pressure pulse diminishes, the compressed gas within the chamber propels the bladder back to its initial position, releasing the stored fluid. This process maintains a more consistent flow and pressure within the mud line.

Benefits of Employing a Pulsation Dampener in a Mud Pump:

  1. Reduce Wear and Tear: By mitigating flow irregularities, the dampener lessens stress on downstream components such as pipes, valves, and other equipment, thereby extending their operational lifespan.
  2. Improve Drilling Efficiency: Consistency in pressure and flow contributes to seamless drilling operations, augmenting overall efficiency and productivity.
  3. Reduce Noise and Vibration: The dampener plays a crucial role in mitigating pulsations, resulting in quieter operation and diminished vibration. This, in turn, creates a more favorable working environment for personnel.

In conclusion, the pulsation dampener emerges as a critical component, ensuring the smooth, efficient, and reliable operation of mud pumps across diverse drilling applications.

<p>The post What is a pulsation dampener in a mud pump? first appeared on Drilling Formulas and Drilling Calculations.</p>

How To Identify Drill Bit Failure While Drilling an Oil Well

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Identifying drill bit failure during oil well drilling is vital to prevent expensive downtime and ensure operational safety. Employing various methods can enhance your ability to identify potential issues as shown below.

Real-time drilling data:

Rate of Penetration (ROP): A sudden decline in ROP, particularly when compared to the planned rate, may indicate bit wear or failure.

Weight on Bit (WOB): An unexpected increase in WOB needed to maintain a constant ROP may suggest bit dulling or encountering a harder formation.

Torque: Excessive or erratic torque can signal bit imbalance, bearing problems, or changes in the formation. Moreover, if more WOB is applied but there is no change in drilling torque, it may indicate loss of cutters from PDC bits.

Standpipe Pressure: Fluctuations in standpipe pressure can indicate bit plugging, packing off, or formation instability.

Downhole sensors:

Mud loggers: These monitor drilling fluid properties like mud density, viscosity, and gas content, which can change if the bit is not performing optimally.

Vibration Measurement Tools: These detect abnormal vibrations in the drill string, caused by bit imbalance, bearing wear, or formation changes.

MWD/LWD Tools: Measurement-while-drilling and logging-while-drilling tools provide real-time data on hole inclination, azimuth, formation resistivity, and other parameters to identify bit performance issues.

Surface observations:

Drilling Fluid Returns: Observe changes in color, consistency, and volume of drilling fluid returns, indicating bit wear, formation changes, or lost circulation.

Drill Cuttings: Analyze the size, shape, and color of drill cuttings to determine formation type and potential bit wear.

Additional methods:

Bit Performance Charts: Compare actual ROP and WOB values to charts provided by the bit manufacturer to assess bit wear and performance.

Develop a baseline: Establish normal drilling parameters to identify deviations indicating a problem.

Use a combination of methods: Employ multiple methods for a more accurate assessment since relying on just one may not be sufficient.

Consult with experienced personnel: Seek advice from seasoned drilling experts to interpret data and make informed decisions.

By implementing these strategies and maintaining vigilance, you can significantly enhance your ability to detect drill bit failure early, enabling prompt corrective action to avoid costly downtime and safety hazards.

<p>The post How To Identify Drill Bit Failure While Drilling an Oil Well first appeared on Drilling Formulas and Drilling Calculations.</p>

What do we prefer using a pressurized mud balance for drilling operation?

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In drilling activities, the pressurized mud balance serves as a critical instrument for precisely gauging the mud weight of drilling fluid. Unlike a conventional mud balance, this tool functions under pressure to eliminate the impact of gas bubbles present in the fluid, making it the preferred method for obtaining highly accurate readings of drilling fluid density (mud weight), particularly crucial for wellbore stability and safety.

Here’s a breakdown of its operation:

Design: The pressurized mud balance shares a resemblance with a traditional balance, featuring a fixed-volume mud cup on one end and a counterweight on the other. The distinguishing factor is a pressure chamber that houses the mud cup. This chamber can be pressurized to compress any gas bubbles within the fluid sample.

A pressurized mud balance

A pressurized mud balance

Operating Principle:

  1. A mud sample is meticulously pumped into the pressure chamber, completely filling the mud cup.
  2. The chamber is then pressurized, typically to a range of 300-500 psi, effectively crushing any gas bubbles and minimizing their impact on the measurement.
  3. As the gas volume contracts, the mud density remains constant, enabling the balance beam to indicate the true weight of the fluid sample.
  4. By reading the scale on the balance beam, the mud weight can be directly determined in units like pounds per gallon (PPG), Specific Gravity (SG) or pounds per cubic foot (lb/ft³).

Advantages:

  1. Accuracy: The pressurized mud balance offers significantly more reliable and accurate mud weight readings compared to a conventional balance by eliminating the influence of gas bubbles.
  2. Safety: Precise mud weight measurement is vital for wellbore stability and preventing incidents such as blowouts or formation collapse. Accurate readings from a pressurized mud balance contribute to safe drilling operations.
  3. Efficiency: Optimal control of mud weight enhances drilling performance by preventing issues like lost circulation and maximizing the rate of penetration (ROP).

In summary, the pressurized mud balance stands as a crucial tool in drilling operations, ensuring accurate mud weight measurement to enhance wellbore stability, safety, and drilling efficiency.

References

Andy Philips, 2012. So You Want to be a Mud Engineer: An Introduction to Drilling Fluids Technology. Edition. CreateSpace Independent Publishing Platform.

Bourgoyne, A.T. (1986) Applied drilling engineering. Richardson, TX: Society of Petroleum Engineers.

Mitchell, R.F., Miska, S.Z. and Aadnoy, B.S. (2012) Fundamentals of drilling engineering. Richardson, TX: Society of Petroleum Engineers.

Ryen Caenn, 2011. Composition and Properties of Drilling and Completion Fluids, Sixth Edition. 6 Edition. Gulf Professional Publishing.

<p>The post What do we prefer using a pressurized mud balance for drilling operation? first appeared on Drilling Formulas and Drilling Calculations.</p>

What is Marsh Funnel Viscosity for Drilling Fluid?

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Marsh Funnel viscosity, in the context of drilling fluids, refers to the time it takes for a specific volume of the fluid to flow through a standardized Marsh funnel. It’s not a true measure of viscosity in the scientific sense, but rather a quick and simple way to get a qualitative indication of the fluid’s consistency.

This image below is a mash funnel used to measure viscosity of oil based mud drilling fluid on the rig.

A mash funnel

A mash funnel

Here’s a breakdown of funnel viscosity for drilling fluids:

Measurement:

  • A Marsh funnel, a conical-shaped container with a calibrated orifice at the bottom, is used.
  • The funnel is filled with a specific volume of drilling fluid (usually one quart or 946 ml).
  • The time it takes for the fluid to completely flow out through the orifice is measured in seconds.

Interpretation:

  • Lower funnel viscosity times indicate thinner fluids that flow more easily, while higher times indicate thicker fluids with greater resistance to flow.
  • Typical funnel viscosity times for drilling fluids range from 25 to 70 seconds. Values outside this range might require further investigation into the fluid’s properties or potential issues.
  • It is used to see the trend over time. If there is any abnormal change, it may indicate something influx into the well. This trend is an early indicator for personnel on the rig to early identify something wrong before the problem gets worse.

Limitations:

  • Funnel viscosity doesn’t provide true viscosity because it only measures the flow at a single shear rate, while drilling fluids exhibit shear-thinning behavior, meaning their viscosity changes depending on the applied shear force.
  • Temperature also affects funnel viscosity, with higher temperatures leading to lower times. Therefore, measurements should be done at consistent temperatures for accurate comparisons.

Overall, funnel viscosity is a valuable tool for:

  • Monitoring drilling fluid consistency in the field.
  • Identifying potential changes in the fluid’s properties that might affect drilling performance.
  • Making quick comparisons between different drilling fluids.

References

Andy Philips, 2012. So You Want to be a Mud Engineer: An Introduction to Drilling Fluids Technology. Edition. CreateSpace Independent Publishing Platform.

Bourgoyne, A.T. (1986) Applied drilling engineering. Richardson, TX: Society of Petroleum Engineers.

Mitchell, R.F., Miska, S.Z. and Aadnoy, B.S. (2012) Fundamentals of drilling engineering. Richardson, TX: Society of Petroleum Engineers.

Ryen Caenn, 2011. Composition and Properties of Drilling and Completion Fluids, Sixth Edition. 6 Edition. Gulf Professional Publishing.

<p>The post What is Marsh Funnel Viscosity for Drilling Fluid? first appeared on Drilling Formulas and Drilling Calculations.</p>

Functions of Oil Well Casing: Safeguarding Extraction Processes and Environmental Integrity

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The oil well casing plays a pivotal role in the secure and effective extraction of oil and gas. Essentially, it consists of a series of steel pipes that are inserted into the drilled wellbore, serving various crucial purposes:

  1. Wellbore Stabilization: Casing is indispensable in preventing the collapse of the drilled hole under the pressure of surrounding rock formations. By offering a robust and rigid support structure, casing ensures the avoidance of cave-ins and provides a stable pathway for drilling and production activities.
  2. Contamination Prevention: Acting as a protective barrier, casing isolates the oil and gas reservoir from the surrounding rock and groundwater. This barrier prevents the contamination of produced hydrocarbons by undesirable fluids and safeguards freshwater aquifers from potential pollution.
  3. Well Pressure Control: Casing plays a crucial role in managing the high pressures encountered during drilling, production, and well workover activities. By directing the flow of oil and gas upward and maintaining pressures within safe limits, casing minimizes the risk of blowouts and other well control incidents.
  4. Selective Production Facilitation: In wells with multiple hydrocarbon-bearing formations, casing facilitates selective production from specific zones. This is achieved by using smaller-diameter casings (liners) within larger ones, effectively isolating different producing intervals and controlling fluid flow from each zone.
  5. Conduit for Production Equipment: Casing serves as a conduit for production tubing, downhole pumps, and other equipment essential for extracting and transporting oil and gas to the surface. It also provides a secure foundation for attaching the wellhead and Christmas tree equipment at the well’s top.

In conclusion, oil well casing is an essential element in well construction, ensuring structural integrity, operational safety, and environmental protection in oil and gas extraction activities. Its intricate design and durable materials play a critical role in the efficient and responsible extraction of these valuable resources.

References

Jonathan Bellarby, 2009. Well Completion Design, Volume 56 (Developments in Petroleum Science). 1 Edition. Elsevier Science.

Wan Renpu, 2011. Advanced Well Completion Engineering, Third Edition. 3 Edition. Gulf Professional Publishing.

Ted G. Byrom, 2014. Casing and Liners for Drilling and Completion, Second Edition: Design and Application (Gulf Drilling Guides). 2 Edition. Gulf Professional Publishing.

<p>The post Functions of Oil Well Casing: Safeguarding Extraction Processes and Environmental Integrity first appeared on Drilling Formulas and Drilling Calculations.</p>


Comprehensive Overview of Type of Oil Well Casing and Functions in Drilling and Production Operations

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Oil well casing, a fundamental component in the realm of energy extraction, plays a pivotal role in ensuring the safety, efficiency, and environmental responsibility of oil and gas operations. This exploration unveils the diverse types of casing, their critical functions, and the integral part they play in stabilizing wellbores, preventing contamination, and enabling selective production. Join us as we navigate the crucial technology that supports the extraction of valuable resources from beneath the Earth’s surface.

Current Types of Casing in Use in Oil and Gas Industry:

 

Figure-1---Casing-and-Tubing-String

Conductor Pipe:

Extending from the surface to a shallow depth, the conductor pipe is used to protect near-surface unconsolidated formations, seals off shallow-water zones, and protects against shallow gas flows. It also acts as a conduit for drilling mud and supports the platform’s foundation in offshore operations. Conductor pipes are cemented to the surface, with sizes varying (e.g., 20 in. in the Middle East or 26 or 30 in. in North Sea exploration wells). They support subsequent casing strings and wellhead equipment, with installation methods including driving, drilling, or a combination of both.

Surface Casing:

Deployed to prevent collapse in weak formations at shallow depths, surface casing is set in competent rocks like hard limestone. This casing, typically 13 3/8 in. in the Middle East or 18 5/8 in. to 20 in. in the North Sea, protects against shallow blowouts. It is strategically placed to shield troublesome formations, thief zones, water sands, shallow hydrocarbon zones, and build-up sections in deviated wells. BOPs are connected to the top of this casing for added protection.

Intermediate Casing:

Positioned in the transition zone below or above an over-pressured zone, intermediate casing seals off severe-loss zones or guards against problematic formations like mobile salt zones or caving shales. Ensuring good cementation is vital to prevent communication behind the casing. Commonly sized at 9 5/8 or 10 ¾ in., this casing may undergo multistage cementing to prevent high hydrostatic pressure on weak formations from a continuous, long column of cement.

Production Casing:

As the final casing string, production casing isolates producing zones, controls reservoir fluid, and allows selective production in multizone operations. Sized at 4 1/2, 5, and 7 in., it serves as the completion string for the well.

Liners:

Acting as a string of casing that doesn’t reach the surface, liners are hung on the intermediate casing using a liner hanger. In liner completions, both the liner and the intermediate casing function as the production string. The primary design consideration for liners is their ability to withstand the maximum expected collapse pressure due to their positioning at the bottom and hanging from the intermediate casing.

Production Tubing:

The production tubing is installed in a well after the production casing is run and the completion equipment is run with this string. Its key functions include serving as a conduit for extracting oil, gas, and water from the formations, as well as safeguarding the production casing against corrosion, wear, and deposition caused by reservoir fluids. The tubing must possess sufficient strength to endure production loads and allow for future workover operations.

References

Jonathan Bellarby, 2009. Well Completion Design, Volume 56 (Developments in Petroleum Science). 1 Edition. Elsevier Science.

Wan Renpu, 2011. Advanced Well Completion Engineering, Third Edition. 3 Edition. Gulf Professional Publishing.

Ted G. Byrom, 2014. Casing and Liners for Drilling and Completion, Second Edition: Design and Application (Gulf Drilling Guides). 2 Edition. Gulf Professional Publishing.

<p>The post Comprehensive Overview of Type of Oil Well Casing and Functions in Drilling and Production Operations first appeared on Drilling Formulas and Drilling Calculations.</p>

Understanding Type of Liners: Types, Advantages, and Disadvantages in Oil Well Drilling and Completion

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A liner in well completions is a string of casing that does not extend to the surface. Typically, it is supported by an intermediate casing using a liner hanger. This article explores the types of liners, their applications, advantages, and potential challenges.

Types of Liners: Each with a Purpose

There are several types of liners as listed below.

Drilling Liners

Drilling Liners

Drilling Liners

  • Utilized to address lost circulation or abnormal pressure zones, allowing for deeper drilling.

Production Liners

Production Liners

Production Liners

  • Replaces a full casing to isolate production or injection zones.

Tie-Back Liner

Tie-Back Liner

Tie-Back Liner

  • Extends from the top of an existing liner to the surface, with optional cementation.

Scab Liner

Scab Liners

Scab Liners

  • A non-surface-reaching casing section used for repairing damaged casing, often sealed with packers and cemented.

Scab Tie-Back Liner

Scab Tie Back Liners

Scab Tie Back Liners

  • Extends from the top of an existing liner to the surface, typically cemented in place.

Advantages of Liners:

  • Cost savings: They reduce the overall cost of your production string, saving you money on materials and installation.
  • Time savings: Running and cementing liners is faster than full casings, meaning quicker completion times.
  • Optimized tubing: Liners allow you to use larger tubing sizes for optimal production flow.
  • Reduced wellhead load: Lighter liners mean less stress on your wellhead and surface piping.
  • Heavy-duty solutions: Scab tie-back liners provide extra strength through demanding zones.
  • Drilling flexibility: Use tapered drillstrings with ease thanks to liners.
  • Rig limitations? No problem: Liners are lighter and can be used when rig capacity restricts heavy casings.
  • Superior sealing: PBR completions with liners offer the best casing-to-tubing seal available.
  • Enhanced flexibility: Liners offer more options for adjusting your completion design later on.
  • Fresh start: Tie-back liners provide a pristine upper casing section, untouched by drilling.
  • Critical testing: Conduct safe and controlled testing in sensitive areas with liners.

Disadvantages of Liners:

  • Leakage risk: The liner hanger could leak, though proper installation minimizes this risk.
  • Cementation challenges: The narrow space between the liner and the hole can make good cementation tricky.

Conclusion

Understanding the various types, advantages, and potential drawbacks of liners in well completions is crucial for optimizing well design and operational efficiency. Despite some challenges, liners offer significant benefits in terms of cost reduction, flexibility, and well completion customization.

References

Jonathan Bellarby, 2009. Well Completion Design, Volume 56 (Developments in Petroleum Science). 1 Edition. Elsevier Science.

Wan Renpu, 2011. Advanced Well Completion Engineering, Third Edition. 3 Edition. Gulf Professional Publishing.

Ted G. Byrom, 2014. Casing and Liners for Drilling and Completion, Second Edition: Design and Application (Gulf Drilling Guides). 2 Edition. Gulf Professional Publishing.

<p>The post Understanding Type of Liners: Types, Advantages, and Disadvantages in Oil Well Drilling and Completion first appeared on Drilling Formulas and Drilling Calculations.</p>

What is a flat bottom mill for fishing / milling operation?

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A flat bottom mill is a specialized downhole milling tool extensively employed in the oil and gas sector to grind and eliminate undesirable elements, commonly referred to as “junk,” from a wellbore. This type of milling tool is widely recognized for its versatility, capable of handling a diverse range of junk items such as squeeze tools, packers, tubing, bridge plugs, and bit cones.

Key characteristics of a flat bottom mill include a flat, abrasive bottom face typically coated with tungsten carbide or other hard, wear-resistant materials. This feature enables efficient grinding and breakdown of the targeted junk. Additionally, flat bottom mills boast large circulation ports that facilitate the flow of drilling fluid through the tool, effectively cooling it down and removing cuttings. Their straightforward design makes flat bottom mills easy to operate and maintain.

The versatility of flat bottom mills is a standout feature, allowing them to handle various types of junk, making them a preferred tool for diverse wellbore cleaning operations.

Flat bottom mills find application in specific scenarios, including:

  1. Removal of lost or broken downhole equipment.
  2. Clearing debris from a wellbore that has become plugged.
  3. Preparation of a well for stimulation or completion operations.

Benefits of using a flat bottom mill:

  • Effective: They are very effective at grinding and removing a wide variety of junk.
  • Durable: The tungsten carbide face makes them highly wear-resistant.
  • Easy to use: Their simple design makes them easy to run and maintain.
  • Versatile: They can be used in a variety of wellbore cleaning operations.

In summary, flat bottom mills emerge as indispensable tools in oil and gas wellbore cleaning operations, thanks to their adaptability, efficiency, and resilience, making them a preferred choice for fishing or milling operation of applications.

You can watch our short here. ✅   https://www.youtube.com/shorts/SHMSNbqxcBo

References

The Guide to Oilwell Fishing Operations: Tools, Techniques, and Rules of Thumb (Gulf Drilling Guides) by Joe P. DeGeare, David Haughton, Mark McGurk

<p>The post What is a flat bottom mill for fishing / milling operation? first appeared on Drilling Formulas and Drilling Calculations.</p>

Considerations for Designing and Installing Casing Liner Systems

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Successful installation of a casing liner system demands a comprehensive analysis of its intended application, considering both short-term and long-term factors. The following key considerations for designing and installing casing liner system must be addressed are as follows:

  1. Application Identification: Determine the specific application—drilling, production/completion, tieback stub, or tie-back—and select a liner system falling into one of these categories. The final design may vary, but initial categorization is crucial.
  2. Liner Size, Weight, Grade, and Thread Type: Consider the following criteria:
    • Open hole size and its impact on annular clearance.
    • Well geometry, including build rates, open hole length, and anomalies.
    • Post-installation pressures, including shut-in and stimulation pressures.
  3. Supporting Casing Specifications: Ensure the supporting casing can bear the liner’s weight, withstand axial forces during installation, and handle potential force distributions post-installation. The supporting casing’s condition and internal diameter (I.D.) will influence the liner’s nominal outer diameter (O.D.) and the choice of liner hanger equipment.
  4. Liner Hanger System Selection: Choose the appropriate hanger based on:
    • Hole geometry, considering severe doglegs or other challenges.
    • Slip load distribution requirements.
    • Internal and external pressure resistance.
  5. Future Casing Liner Extension Plans: If a liner extension is anticipated, ensure the tie-back receptacle length accommodates potential elongation or contraction of the tie-back assembly, especially in non-cemented installations.
  6. Element System for Casing Liner Installation: If a liner packer is used, consider the design of the element system based on expected differential pressure, temperature, and operating environment. Hydraulic or mechanical setting options may be chosen based on specific well conditions.
  7. Cementing Considerations: If cementing is planned, conduct an analysis focusing on:
    • Float equipment selection, critical for achieving hydraulic isolation and pressure competency.
    • Fluid bypass capabilities of the liner hanger system.
    • Pipe movement during cementing operations (rotation or reciprocation) for improved cement bond.
    • Inclusion of casing accessories and float equipment accessories to enhance cement placement operations.
  8. Float Equipment Accessories: Carefully consider the use of casing float equipment accessories, such as centralizers, turbolizers, and stand-off bands, to ensure compatibility with the chosen liner system.

By addressing these considerations, you can enhance the likelihood of a successful casing liner system installation tailored to your specific well conditions.

References

Jonathan Bellarby, 2009. Well Completion Design, Volume 56 (Developments in Petroleum Science). 1 Edition. Elsevier Science.

Wan Renpu, 2011. Advanced Well Completion Engineering, Third Edition. 3 Edition. Gulf Professional Publishing.

Ted G. Byrom, 2014. Casing and Liners for Drilling and Completion, Second Edition: Design and Application (Gulf Drilling Guides). 2 Edition. Gulf Professional Publishing.

<p>The post Considerations for Designing and Installing Casing Liner Systems first appeared on Drilling Formulas and Drilling Calculations.</p>

Understanding Geological Factors for Predicting Abnormal Pressure in Well Planning

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Drilling for oil and gas can be a hazardous endeavor, with unexpected pressure changes posing a significant threat. Fortunately, geological data can be a powerful tool in predicting these risks and ensuring a safe and successful operation. This article explores some of the most common geological features that can lead to abnormal pressures and how to identify them based on available data.

1. Fault Lines:

Faults are fractures in the Earth’s crust where rock layers have shifted. Crossing a fault during drilling can cause sudden pressure changes, leading to uncontrolled releases of fluids known as “kicks” or complete loss of circulation. Directional drilling, which often traverses faults, carries a higher risk of encountering these pressure fluctuations.

2. Anticlines:

These upward-domed structures are often targeted for drilling due to their potential to contain oil and gas accumulations. However, the pressure within an anticline can be significantly higher than expected, especially at its peak. Additionally, the pressure gradient can vary significantly across the structure, making it crucial to carefully consider the wellbore trajectory and potential sidetracking risks.

3. Salt Formations:

Thick salt layers can act as impermeable barriers, trapping fluids beneath them and leading to overpressured zones. Pierced or uplifted formations within these layers can contain even higher pressures due to further migration of oil and gas. Careful evaluation of seismic data and knowledge of the regional geology are essential for identifying and avoiding these high-pressure zones.

4. Massive Shales:

Impenetrable shale layers can restrict the flow of fluids, causing pressure buildup within them. These shales can be mobile or plastic under pressure, refilling the borehole when the drill bit is withdrawn. Recognizing the presence of such shales through seismic data and well logs is crucial for implementing appropriate drilling techniques and fluid densities to control pressure and ensure wellbore stability.

5. Charged Zones:

Shallow formations exhibiting abnormal pressure are often referred to as charged zones. These zones can be naturally occurring due to fluid migration from deeper formations or man-made due to poor cementing jobs, damaged casings, or infield flooding projects. Modern geophysical techniques can help identify these “bright spots” where normal pressures from deeper zones are encountered at shallow depths, posing significant control challenges.

6. Depleted Zones:

Zones previously drained of oil and gas can have subnormal pressures, leading to severe lost circulation when encountered during drilling. Incomplete local data or poor records of previous wells in the area can increase the risk of encountering these depleted zones and their associated hazards.

By understanding the geological features associated with abnormal pressures and analyzing relevant data, we can significantly improve the safety and efficiency of drilling operations. This knowledge can inform wellbore planning, drilling techniques, and fluid selection, ultimately leading to successful exploration and production while minimizing environmental and safety risks.

References

Richard C. Selley, 2014. Elements of Petroleum Geology, Third Edition. 3 Edition. Academic Press.

Norman J. Hyne, 2012. Nontechnical Guide to Petroleum Geology, Exploration, Drilling & Production, 3rd Ed. 3 Edition. PennWell Corp.

Richard C. Selley, 1997. Elements of Petroleum Geology, Second Edition. 2 Edition. Academic Press.

<p>The post Understanding Geological Factors for Predicting Abnormal Pressure in Well Planning first appeared on Drilling Formulas and Drilling Calculations.</p>

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